As a leading manufacturer of disposable plastic tablecloths, we often get asked: how do you consistently achieve such high daily output while maintaining exceptional product quality? The answer lies in our unwavering commitment to advanced manufacturing technology and the precision engineering of our PEVA film production line. From plastic raw material granules to film blowing, cutting, printing, and packaging, the entire process is completed in the factory. Our integrated factory leverages state-of-the-art machinery, ensuring every sheet meets the highest standards.

At Pandatablecloth.com, we’re proud to produce up to an astounding 105,000 sheets per day. This remarkable capacity isn’t just about speed; it’s a testament to the sophisticated design and seamless operation of our specialized machinery. Let’s pull back the curtain and reveal the key components of our production line that enable us to deliver both quantity and unparalleled quality to our tablecloth wholesalers in Europe and the United States.

The Foundation of Quality: Our Advanced PEVA Film Extrusion Process

Our journey begins with the PEVA raw material granules, transformed into high-quality film through a meticulous casting process. This is where precision is paramount, and our CPP (Cast Polypropylene) film production line, featuring machinery from industry leaders like SIMCHENG, ensures a consistent and superior output.

1. Automated Material Feeding for Uninterrupted Production:

Our production line starts with an intelligent suction feeding device. This system doesn’t just feed raw materials; it automatically controls the suction, performs auto-backwashing, and even dries the material. This automated precision ensures a continuous and optimal flow of raw materials, minimizing downtime and maximizing our daily output.

2. The Heart of the Machine: Uniquely Designed Extruder Screws for Flawless Plasticization:

The quality of the PEVA film directly impacts the tablecloth’s final appearance and durability. Our extruder screws are uniquely designed for thorough plasticization and stable extrusion. This means the raw PEVA material is perfectly melted and homogenized, leading to a smooth, consistent film free from imperfections. This energy-efficient design is crucial for both high-volume production and superior product quality.

3. Uninterrupted Filtration for Pristine Film:

To guarantee the purest film, our extruder is equipped with a robust filtration device. With stable sealing performance and a large filtration area, this system even allows for screen changes without stopping the machine(8). This continuous, efficient filtration process prevents any impurities from entering the film, directly contributing to the flawless finish of our disposable tablecloths.

4. Precision Film Shaping: The T-Die Head:

The T-die head is where the molten PEVA is precisely shaped into a uniform film. Our system utilizes mature technology and automatic control(10), ensuring consistent film thickness across the entire width. This precision is vital for the uniform appearance and performance of our tablecloths, from our 24 single-color options to custom printed designs(11).

5. Optimal Cooling for Superior Film Properties: The Main Chill Roll:

Rapid and even cooling is critical for the stability and quality of the PEVA film. Our main chill roll boasts an extra-large diameter ($\phi$1200mm)(12). Its unique cross-double flow channel and thin-wall design ensure excellent cooling effects with a minimal temperature difference (±1∘C) across the ends(13). This stable and uniform cooling process directly translates into a strong, smooth, and high-quality PEVA film, ready for further processing.

6. The “Eagle Beak” Air Knife for Consistent Film Adherence:

Our production line incorporates a specially designed “eagle beak” air knife. This feature ensures uniform airflow and allows for arbitrary adjustment of wind direction. This meticulous control helps to ensure the film adheres perfectly to the chill roll during cooling, preventing wrinkles and maintaining optimal film flatness, which is essential for a smooth tablecloth.

7. Real-time Quality Assurance: Online Thickness Measurement:

Quality control is integrated into every step. An online thickness gauge with automatic process control (APC) continuously monitors the film thickness(16). This real-time feedback loop ensures that every roll of PEVA film meets our strict specifications, contributing to the consistent thickness and quality of our final tablecloth products.

8. Enhanced Surface Treatment: Corona Treatment for Print Adhesion:

For our printed and custom tablecloths, surface treatment is key. Our mature corona treatment technology ensures that the film’s surface energy is optimized for ink adhesion, and the treatment value is maintained for a long time(17). This guarantees vibrant and durable prints on our disposable tablecloths.

9. Sustainable Production: Efficient Edge Trim Recycling:

Even in high-volume production, efficiency and sustainability are paramount. Our online edge trim recycling system effectively recovers production waste, with adjustable recovery rates. This not only minimizes waste but also contributes to our competitive pricing.

10. Automated Winding for Perfect Rolls:

The final stage of film production involves precise winding. Our winding device ensures stable tension, features dual-station cross-operation, and allows for roll changes without stopping the machine. With the capacity to wind large diameters (up to 1500mm), this ensures perfectly wound rolls of PEVA film, ready for the next stage of cutting and packaging into your desired tablecloth products.

Our Factory’s Advantage: More Than Just Machines

Beyond our cutting-edge machinery, our operational advantages further contribute to our industry leadership:

• Source Manufacturer: We control the entire production process, from plastic raw material granules to film blowing, cutting, printing, and packaging, ensuring complete quality oversight and cost efficiency.
• Massive Daily Output: Our capacity of 105,000 sheets per day guarantees we can meet even the largest wholesale orders.
• Diverse Product Range: With 32 single-color sheets in stock and comprehensive printing and customization services, we offer a full spectrum of disposable plastic tablecloths.
• Competitive Pricing: Our integrated production and efficient processes allow us to offer highly competitive prices among our peers.
• Customization Expertise: The thickness of the tablecloth, as well as its moisture-proof and fire-proof functions, can be customized.

At Pandatablecloth.com, our commitment to precision engineering and advanced manufacturing is the cornerstone of our ability to deliver high-quality, high-volume disposable plastic tablecloths. We invite you to experience the difference that true manufacturing excellence makes.

Feature	Description	Benefit to You, Our Customer
Integrated Production	Complete control from plastic raw material granules to finished product (film blowing, cutting, printing, packaging)27.	Ensures consistent quality, cost efficiency, and reliable supply.
High Daily Output	Capacity to produce up to 105,000 sheets per day28.	Meets large volume demands efficiently, reducing lead times.
Advanced Machinery	Utilizes precision components like automated feeders, unique extruder screws, T-die heads, and sophisticated cooling/winding systems292929292929292929.	Guarantees superior film quality, uniform product thickness, and durability.
Quality Control	Online thickness measurement and corona treatment for optimal print adhesion30.	Ensures consistent product specifications and vibrant, long-lasting prints.
Product Diversity	32 single-color sheets in stock, plus printing design and customization services31.	Wide range of options to meet diverse market needs and customer preferences.
Customization	Ability to customize tablecloth thickness, moisture-proof, and fire-proof functions32.	Tailored products to meet specific functional requirements for your markets.
Competitive Pricing	Efficient production processes and direct manufacturer status result in competitive prices33.	Excellent value for high-quality disposable tablecloths.
Sustainable Practices	Online edge trim recycling34.	Environmentally conscious manufacturing and optimized resource utilization.